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IGBT Inverter Design Calculator

igbt2.gif (1910 bytes)This Java Applet allows the user to calculate the total semiconductor losses for an IGBT based Voltage Source Inverter (VSI) along with the required heat sinking.  The applet calculates the conduction and switching losses of the main IGBTs and their antiparallel diodes.  Switching loss modeling is also available were loss data are used to perform a curve fitting to estimate actual losses at the preset voltage and current levels.  Default design parameters have been set for a 220V, 110A load switching at 10kHz.  Modify the design parameters per your design requirements and re-run the calculator to estimate your projected losses.

 

vsi.gif (3943 bytes)

The Voltage Source Inverter (VSI)

The input design parameters required are:

Design Specifications Tab
DC Bus Voltage VDC (Volts)
PWM Switching Frequency fs (kHz)
RMS Output Voltage Vo (Volts)
RMS Output Current Io (Amps)
Modulation Depth µ, where: 0 <  µ < 1.0
Load Power Factor PF, where: -1.0  <  PF < 1.0
Ambient Temperature Ta (oC)
IGBT Specifications Tab
On-State IGBT Voltage Drop VCE_sat (Volts)
On-State IGBT Ohmic Resistance RON_IGBT (W)
Max. IGBT Junction Temperature TJmax_IGBT (oC)
Current Rise Time tr, defined as 10% - 90% of Ic
Current Fall Time tf, defined as 90% - 10% of Ic
IGBT Junction-Case Thermal Resistance Rq(J-C), (oC/W)
IGBT Operating Junction Temperature Toper (oC), desired operating junction temp.
Package Case-Sink Thermal Resistance RqI(C-S), (oC/W)
Diode Forward Voltage Drop VF (Volts)
On-State Diode Ohmic Resistance RON_Diode (W)
Max. Diode Junction Temperature TJmax_Diode (oC)
Diode Reverse Recovery Time trr
Diode Forward Recovery Time tfr
Diode Junction-Case Thermal Resistance RqD(J-C), (oC/W)
Reverse Recover Current Irrm (Amps)
Peak Forward Recovery Voltage Vfr (Volts)

 

Based on these design parameters, the program calculates a minimum window area product (AP) and a core must be selected with an AP which is larger the minimum value specified.

Design procedure:

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